Urethane Casting Service
- Rapid mock-up in as fast as 2 days
- Low volume urethane casting without tooling fee
- Full inspection before delivery
Start Urethane Casting Quote
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Urethane Casting Process
Rapid Mock-up
As fast as 2 days
ウレタン鋳造
Low-volume urethane casting without tooling fee.
表面仕上げ
Painting, silk screen,laser marking.
Urethane Casted Parts Produced By SogaWorks
Gallery of urethane cast prototypes and end-use parts we have produced for our valued customers.
Urethane Casting Tolerance
Urethane casting is a fabrication process that uses silicone molds to produce production-grade elastomeric parts with 10-200 units. Typically, ISO 2768-m is used as a manufacturing standard and a shrinkage rate of +0.15% can be expected due to thermal expansion of the liquid and the response of the flexible mold.
公称長さの限界 |
ISO 2768-m |
|---|---|
|
0.5mmから3mm |
±0.1mm |
|
3mm以上6mm未満 |
±0.1mm |
|
6mm以上30mm以下 |
±0.2mm |
|
30mm以上120mm以下 |
±0.3mm |
|
120mm以上400mm以下 |
±0.5mm |
|
400mm以上1000mm未満 |
±0.8mm |
|
1000mm以上2000mm未満 |
±1.2mm |
|
2000mm以上4000mm未満 |
±2.0mm |
ウレタン鋳造材料
プラスチック
We stock an exclusive range of plastic materials for urethane casted parts.
- ABS-Like
- Acrylic-Like
- Nylon-Like
- PC-Like
- PP-Like
- Rubber-Like
- Clear Rubber-Like
表面仕上げ
絵画
Spray a layer of paint onto the surface of the part.
Apply a protective and decorative coating to materials.
Powder coating
シルクスクリーン
画像、パターン、テキストを表面に貼り付ける。
Use a laser beam to alter the surface to label, engrave, or add information to materials.
Laser Marking
製造能力 設備
- 30以上の国と地域
- 50,000人以上の顧客
- 合計16,000,000個以上の部品を製造
- 1,000以上の協力工場
- 4,800台以上の精密機器
お客様の声
SogaWorksの皆さんと仕事ができたことは素晴らしい経験でした。彼らはとてもプロフェッショナルで思いやりがあり、外注部品の生産に関してもスムーズなコミュニケーションを保ってくれます。今後のプロジェクトでも、SogaWorksのサービスを利用するつもりです。
私たちは少量部品のプロジェクトがたくさんあります。ソガワークスさんには、いつも公平に対応していただいています。さらに、貴重な技術的フィードバックもいただきました。本当に感謝しています。
スタンフォード大学 博士研究員
ソガワークスはプロフェッショナリズムを発揮してくれます。SogaWorksのおかげで、購買プロセスが楽になりました。様々なサプライヤーを管理するのに苦労することはありません。本当に助かりました。素晴らしい仕事ぶりです！
パナソニック中国、購買スペシャリスト
急ぎの注文にもかかわらず、誠実に対応していただき感謝しています。私たちの要求は厳しく、納期はタイトでした。しかし、すべての注文は完璧に納品されました。このチームは困難な仕事も引き受けることができます。
プロジェクト・マネージャー、HP
Our Advantages
5秒で引用
Utilizing a self-developed, machine learning-driven intelligent quoting system, we can offer rapid quotations for your inquiry in 5s.
ワンストップ製造サービス
We provide one-stop manufacturing services from R&D prototypes to massive production, covering hundreds of materials and most of the surface finishes.
End-to-end professional Service
Our specialized account managers and engineers provide “One to One” service, and work collaboratively with both customers and partners by better understanding their requirements, which is to achieve better turnaround time and lower cost for your project.
配達前の完全検査
お客様に出荷する前に、高精度の測定器を用いて、すべての部品について厳密な最終検査を行います。
多業種に対応
私たちのラピッドプロトタイピングとオンデマンド生産サービスは、幅広い業界で利用されていますが、最も多くの経験を積んでいるのは以下の分野です。
FAQs About Urethane Casting Service
What is the lead time for urethane casting?
Production-level urethane casting typically has lead times of 3 weeks. Although the master pattern and mold can be finished in 1-2 days, meeting production volumes can take longer due to the urethane’s curing time, which cannot be shortened. A single urethane casting mold usually produces 1-10 parts per day, depending on factors like the type of urethane and part geometry.
How does urethane casting work?
Urethane casting is a manufacturing process that involves creating a mold using a master pattern or model, typically made of silicone rubber. A mixture of urethane resin and a curing agent is then poured into the mold cavity, ensuring it is filled completely and that any air bubbles are removed. The urethane is left to cure at room temperature or in an oven, and once it has hardened, the mold is opened, and the cast part is removed and trimmed of any excess material.
What are the tolerances for urethane casting?
The tolerances of cast urethane are usually approximately ± 0.015” or ± 0.003 per inch, whichever is larger. On a case-by-case basis, tighter tolerances might be provided. Generally, a typical shrinkage rate is +0.15%.
What is the difference between urethane casting and injection molding?
Urethane casting uses liquid urethane resins that are poured into a mold, while injection molding uses molten plastic that is injected into a mold. Urethane casting molds are typically made of silicone rubber or other soft materials, while injection molding molds are made of steel or aluminum and are much more durable. Urethane casting is suitable for low to medium production volumes, while injection molding is better suited for high-volume production. Additionally, injection molding can produce parts with more consistent dimensions and tighter tolerances, but the upfront costs for tooling are much higher.
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